Intelligent Welding Machine with Carrier-wave Communication for Industrial and Heavy-duty Conditions
- Professionally designed for shipbuilding, marine and offshore industry, and largesize steel construction.
- Born for long-distance Welding.
- Pioneer in carrier-wave technology for two-way communication.
Features
- Statistics shows that 70% welding machines become defective on site because of the damaged control cable or its connectors. Thanks to the carrier-wave technology, cables are integrated. Reliability was greatly upgraded for higher production efficiency.
- Duty cycle of 100% for 500A output at 40oC.
- High wire-feeding speed of 24m/min to achieve high deposition efficiency.
- Outstanding protection design for the wife-feeder and PCBA to achieve stable performance in tough conditions like vibration, collision, moisture and salt damage.
- Long-distant welding up to 100 meters becomes practical and stable. Pioneer in the industry to apply carrier-wave technology for two-way communication between wire-feeder and power source.
- Allowing low amperage of 150A for upward vertical position of welding with flux-cored wire and with 50m connection cable.
- Allowing upward vertical position of welding in straight line for special-purposed flux-cored wire (E71T-1C). Comparing with weaving welding, heat input is largely reduced.
- Protecting the power source against short circuit from any of the peripheral cable sets. An error code will display in both the power source and the wire-feeder, and will disappear after short circuit is removed.
- Over-current protection for the wire-feeder against motor short circuit, stuck wire. Protection and recovery are both automatic.
- Automatic over-current / short circuit and open circuit protection for the electromagnetic valve.
- High-frequency inspection and control with full digital technology. Enabling a much more stabilized low current.
- Weight and dimension of external cables are greatly reduced, and brings convenience for mobility.
- Clear display of welding current and voltage in the wire-feeder. Various welding parameters can be adjusted in the wire-feeder, saving extra adjustment equipment and time to operate on the power source.
- Easier control of welding specification by the operators, who can check the welding parameters clearly as the distance is shortened by the wire-feeder. The complicated setup before welding will also not be necessary.
- Allowing inspectors to check the real-time parameters for long-distance operation, bringing less concern to management and supervision.
- Display of error code in the wire-feeder enabling a faster identification and feedback of the defects.
- The uniquely designed two-way high-speed carrier-wave communication. Wire-feeder and power source synchronizes at high speed, preventing the interface signal from interference.
- Smoother arc ignition. Through synchronization, problems like inconsistent burn-back, wire exploration, damage to electrode can be avoided.
- Improved crater performance. Through synchronization, risks like over-sized wire tips and sticking would be avoided.
- The two-way digital communication enables the signals with higher ability against interference and ensures effective connection cable up to 100m. The same performance can be maintained with rolled-up cable set.
Specification
| Artsen CM 500C | |
| Control Mode | Full Digital-Control |
| Carrier-Wave Communication | High-speed Two-way Digital Carrier-wave Communication |
| Rated Input Voltage | AC 3PH 380V +/-25% (3PH 285V ~ 3PH 475V) |
| Input Frequency | 30 ~80 Hz |
| Rated Input Power | 24 KVA |
| Power Factor | 0.93 |
| Efficiency | 86% |
| Rated OCV | 75V |
| Rated Output Current | 50 ~ 500 A |
| Rated Output Voltage | 12 ~ 50 V (Precision at 0.1V) |
| Duty Cycle | 500A / 39V 100% @40oC |
| Applicable Material | Carbon Steel |
| Welding Process | CO2 / MAG / FCAW / MMA |
| Wire Diameter | φ1.0 / 1.2 / 1.4 / 1.6 mm |
| Welding Operation Mode | 2T / 4T / Special 4T |
| Parameter Channel | 10 (Standard) |
| Inductance Scope (Soft / Strong Arc) | -9 ~ +9 |
| Reserved Communication Interface | CAN |
| Cooling Mode | Air Cool |
| Digital Meter on Wire-feeder | YES |
| Wire-feeding Speed | 1.4 ~ 24 m/min |
| Electromagnetic Compatibility | IEC60974:10 EMS |
| Ingress Protection | IP 23S |
| Insulation Grade | H |
| Protection Against Lightening | Class D (6000V/3000A) |
| Working Temperature | -39oC ~ +50oC |
| Dimension (L / W / H) | 620 x 300 x 480 mm |
| Gross Weight | 52 KG |
